Manufacturing Capability ::

Gear:

Our Manufacturing & Engineering Department utilizes unique planning of tools to develop processes that will consistently produce cost effective quality parts.

Capability :

Capable of manufacturing fully finished Gear as per relevant DIN standards and assembly of complete Transmission System.

1. FORGING

Close die forging from 0.5kg to 20 kg with Isothermal Annealing

2. RING ROLLING

Max. Capacity 200mm Dia.

3. CASTING

Arpa 450 and Arpa 900 jolt squeeze-molding line with 2-Ton dual track induction furnace. Suitable for Grey and SG iron precision automotive casting.

4. TURNING

PRECISION TURNING of Gears and Shafts up to dia 310 and length 510 within tolerance of 10 micron.

5. HOBBING

HOBBING of Gears up to 10 modules, of 400 with CROWNING facility on HURTH CNC, Tapper and straight Hobbing.

6. SHAPING

SHAPING of Gears up to 5 modules, stroke length up to 57mm, Maximum OD 250mm, Maximum Internal Dia cut 170mm.

7. SHAVING

SHAVING of Gears up to 8 module, Root dia ranging from 10 to 280 mm.

8. GRINDING

Maximum Internal Dia 80mm, stroke length 120mm with twin splindle facility for straight and tapper Grinding.

9. TOOTH ROUNDING

TOOTH ROUNDING of Gears of module up to 15 and maximum Dia 600mm

10. CHAMFERING & DEBURRING

Dia ranging from 25 to 350mm, working limit of the width Toothed Band is from 4 to 105mm.

11. BROACHING

Internal Broaching done on 25 ton capacity machine of pull type, stroke length 120mm

12. HEAT TREATMENT (SEALED QUENCH FURNACE)

Having facility of doing CASE CARBURISING, HARDENING and TEMPRING including CARBONITRIDING, SHORT BLASTING etc.

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